Engine Ford Duratec-HE 1,8 liter under the hood

Engine Ford Duratec-HE 1,8 liter

The power unit Ford Duratec-HE/MZR L8 is also called the Mazda MZR L8 and was created by the Japanese as an evolution of the Mazda series of F engines. Prior to this, Ford installed Duratec-HE/MZR L8 on Mondeo models, but later the engine was improved, they installed an intake manifold channel management system, a direct ignition system, electronic throttle valves and more. The 1.8-liter Duratec has a timing chain drive, which increases its reliability.

Specifications

Manufacturer Valencia Engine
Production years 2001 – 2010
Cylinder block alloy aluminum
Fuel system injector
Configuration inline
Number of cylinders 4
Valves per cylinder 4
Piston stroke, mm 83.1
Cylinder bore, mm 83
Compression ratio 10.8
Displacement, cc 1798
Power output, hp 115-125/6000
Torque output, Nm / rpm 165/4000
Fuel type 95
Euro standards Euro 4
Fuel consumption, L/100 km (for Forester)
— city
— highway
— combined
9.5
5.6
7.0
Oil consumption, gr/1000 km up to 500
Dry weight, kg ~93
Engine geometrical dimensions, mm
Recommended engine oil 5W-20 / 5W-30
Engine lifespan, km
— official information
— real
350
up to 500

Ford 1.8 Duratec HE reliability

The 1.8 Duratec engine is simple, but it has sore spots. For example, modifications require intake manifold swirl flaps. In many cases, this engine needs piston ring replacement to treat oil consumption. And the procedure for adjusting the thermal clearances of the valves costs an indecent amount.

Rear crankshaft oil seal

On Duratec motors, with a run of about 200,000 km, fogging may form at the junction of the block and gearbox. In most cases, the lower bolts of the crankshaft rear oil seal are to blame for oil leaks in this place. From vibrations, they just get out a little and let the oil flow. That is, in most cases, the gland is not to blame.

Drive roller and implement belt whistle

From the beginning of 2008 to the middle of 2009, 1.8 Duratec HE engines changed a defective tensioner during a recall campaign. Due to its skewed roller and lack of lubrication, the whistle of the attachment belt and the roller itself was heard in it.

Floating speed

The 1.8 Duratec engine has been troubling owners with fluctuating idle speeds and accompanying symptoms such as slow rpm drop when coasting. If these problems do not disappear after flashing and flushing the damper, if the damper position sensor is working, then the problem is probably in the damper itself. Namely, in the wear of the plastic gears of its gearbox. The servo cover can be easily removed, after which you can evaluate the play of the gears. If there is backlash, then there are many options for solving the problem: from replacing the damper, printing gears on a 3D printer, to eliminating the backlash of worn gears using superglue and soda (a popular and extremely inexpensive method).

If the 1.8 Duratec engine speed float stops when the clutch pedal is depressed, then the culprit is a faulty clutch pedal sensor.

EGR valve

The EGR valve is considered the main culprit for throttle fouling. It is very easy to turn it off: disassemble and remove the valve stem. Then they collect and put in place.

Swirl dampers

There are swirl flaps in the intake manifold directly in front of the cylinder head intake ports. They are covered at low engine speeds. At the same time, thanks to them, the air flows entering the cylinders are accelerated. At medium and high engine loads, these dampers open.

Flaps are a sore spot. Due to air pulsations, the plastic guides of the steel axle break the seats in the plastic of the damper housing. Therefore, when the engine is running, the dampers begin to rustle, rustle, clatter, staggering strongly in their windows. If, on a running engine, an extraneous sound disappears when the damper control valve is turned off or when the vacuum hose is removed from the actuator, then the problem is clearly with the dampers. On the Mondeo manifold, the swirl flap valve is located directly on the manifold next to the actuator. On other Duratec engines for Ford, Mazda and Volvo, this valve is located separately on the bar next to a similar valve that controls intake geometry.

On the 1.8 Duratec HE engine for the Ford Mondeo, on its Mazda counterparts, dampers and plastic guide bushings are sold separately. For the same engine for the Ford Focus, the flaps come entirely with a manifold, so eliminating the rustle of the flaps with new spare parts is very expensive.

Craftsmen make PTFE bushings to repair broken pilot holes or ream holes and insert small rolling bearings.

Swirl damper control valve

The axis of the swirl flaps is driven by a vacuum actuator, which is controlled by an electro-vacuum valve located next to it. This valve often fails simply due to a broken contact in its terminal, such a valve does not ring. Due to a faulty damper valve, the dampers always remain open, mixture formation is disturbed, to which the engine reacts with a decrease in power at low speeds (up to about 2000 rpm), and fuel consumption also increases. Also, after starting the engine, the idle speed can drop very much, up to the engine stopping. An electrical failure of the valve is indicated by a corresponding error.

Valve train chain

The lamellar timing chain serves about 200,000 – 250,000 km, must be replaced due to stretching. As with any chain timing engine, it rustles and clatters while the engine is running. When replacing the chain on this engine, it will not be superfluous to assess the condition of its tensioner: its rod should not play. It is also worth proactively changing the front crankshaft pulley.

Adjustment of valves

Thermal valve clearances on the 1.8 Duratec engine need to be adjusted every 150,000 km. With incorrect clearances, this engine shakes at idle after warming up, it does not start the first time, engine thrust decreases, and fuel consumption increases. Noticeable problems due to valve clearances occur if they have not been adjusted for about 200,000 km. In search of a solution to these symptoms, owners and servicemen have time to double-check and change anything. And often the last step is to adjust the valves.

Owners pull with valve adjustment, tk. on this engine, this procedure is very expensive. As planned by the engineers, it is necessary to remove the cylinder head, remove and grind the valves, and then assemble the cylinder head and select calibrated pushers.

Increased oil consumption

All Duratec engines with a volume of 1.8 to 2.3 liters sooner or later expect oil consumption, up to a liter per 1000 km. Although on rare specimens such a problem does not occur with a run of about 300,000 km with native factory piston rings. When the oil burns, the engine smokes heavily, and may also not reach maximum speed.

The cause of oil consumption is stuck and coked oil scraper rings. In addition, it has been noticed that the expander spring of the stacked oil scraper rings loses its elasticity. Therefore, even if the decarbonizer has cleaned the oil scraper rings, they will not normally press against the cylinders. Consequently, a decarbonized engine will consume oil for waste.

Consequences of catalyst destruction

Before replacing piston rings, the cylinders must be checked for wear and ellipse. In many cases the sleeves will be fine with no wear.

We add that on Duratec warranty engines there were cases of scuffing on the cylinders due to the destruction of the catalyst. That is, ceramic dust that got into the cylinders led to severe wear of the cylinder mirror.

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