The 1.6-liter Ford FYJA or Fusion 1.6 Duratec engine was produced from 2001 to 2012 and was installed on the fifth generation of the Fiesta model and the Fusion compact MPV, created on its basis. There was a modification of this motor for Euro 3 environmental standards with its own FYJB index.
Duratec 16V family:
1.25 L – FUJA, STJA, SNJA;
1.4 L – FXJA, SPJA, ASDA;
1.6 L – FYJA, SHDA, HWDA.
Specifications
| Production years | 2001-2012 |
| Displacement, cc | 1596 |
| Fuel system | injector |
| Power output, hp | 100 |
| Torque output, Nm | 146 |
| Cylinder block | aluminum R4 |
| Block head | aluminum 16v |
| Cylinder bore, mm | 79 |
| Piston stroke, mm | 81.4 |
| Compression ratio | 11 |
| Features | DOHC |
| Hydraulic lifters | no |
| Timing drive | belt |
| Phase regulator | no |
| Turbocharging | no |
| Recommended engine oil | 5W-30 |
| Engine oil capacity, liter | 4.1 |
| Fuel type | petrol |
| Euro standards | EURO 4 |
| Fuel consumption, L/100 km (for Ford Fusion 2008) — city — highway — combined |
8.9 5.3 6.7 |
| Engine lifespan, km | ~340 000 |
| Weight, kg | 92 |
The engine was installed on:
- Ford Fiesta Mk5 in 2001 – 2008;
- Ford Fusion Mk1 in 2002 – 2012.
Disadvantages of the FYJA engine
- The power units of this series are quite reliable, but require high-quality gasoline;
- From low-quality fuel, the life of candles is reduced up to 10,000 km of run;
- Exactly for the same reason, an expensive gasoline pump often fails;
- Duratec motors in European versions always bend valves when the timing belt breaks;
- There are no hydraulic lifters and every 100,000 km you need to adjust the valve clearance.
Frequently asked questions about the Ford FYJA
How much power does the Ford FYJA make?
The Ford FYJA develops 100 hp and 146 Nm of torque.
How much oil does the Ford FYJA take and which one?
Engine oil capacity: 4.1 liters. Recommended oil: 5W-30.
Does the Ford FYJA have a timing belt or chain?
The Ford FYJA uses a timing belt.
Is the Ford FYJA turbocharged?
No, the Ford FYJA is naturally aspirated.
Does the Ford FYJA need valve clearance adjustment?
Yes, there are no hydraulic lifters, so the valve clearances have to be checked and adjusted periodically.
How long does the Ford FYJA last?
The typical lifespan of the Ford FYJA is ~340 000 km with proper maintenance.
What is the fuel consumption of the Ford FYJA?
Ford Fusion 2008: city 8.9, highway 5.3, combined 6.7 L/100 km.
What cars was the Ford FYJA installed on?
Ford Fiesta Mk5 in 2001 - 2008; Ford Fusion Mk1 in 2002 - 2012.
What are the common problems of the Ford FYJA?
The power units of this series are quite reliable, but require high-quality gasoline. From low-quality fuel, the life of candles is reduced up to 10,000 km of run. All known problems.
