The 2.4-liter Ford FXFA or 2.4 TDDi Duratorq DI engine was produced from 2000 to 2006 and was installed on the fourth generation of the popular Transit minibus. Despite the impressive design, this diesel engine was not very reliable.
2.4 TDDi Duratorq ZSD (Puma) family: F4FA, D2FA, HEFA, D2FB, FXFA, D4FA, HFFA, DOFA.
Specifications
| Production years | 2000-2006 |
| Displacement, cc | 2402 |
| Fuel system | direct injection |
| Power output, hp | 115 |
| Torque output, Nm | 185 |
| Cylinder block | cast iron R4 |
| Block head | aluminum 16v |
| Cylinder bore, mm | 89.9 |
| Piston stroke, mm | 94.6 |
| Compression ratio | 19.0 |
| Features | intercooler |
| Hydraulic lifters | yes |
| Timing drive | double row chain |
| Phase regulator | no |
| Turbocharging | yes |
| Recommended engine oil | 5W-30 |
| Engine oil capacity, liter | 6.7 |
| Fuel type | diesel |
| Euro standards | EURO 3 |
| Fuel consumption, L/100 km (for Ford Transit 2003) — city — highway — combined |
11.4 8.1 9.7 |
| Engine lifespan, km | ~300 000 |
| Weight, kg | 220 |
The engine was installed on:
- Ford Transit Mk6 in 2000 – 2006.
Disadvantages of the FXFA engine
- Even from a small amount of impurities in the fuel, the VP44 high pressure fuel pump drives chips;
- Dirt from the pump scatters throughout the system and, first of all, clogs all nozzles;
- The camshaft beds are also subject to fairly rapid wear;
- The two-row chain only looks massive, but in fact it stretches to 150,000 km;
- The weak point of the cylinder-piston group of the engine is the upper connecting rod bushing.
Frequently asked questions about the Ford FXFA
How much power does the Ford FXFA make?
The Ford FXFA develops 115 hp and 185 Nm of torque.
How much oil does the Ford FXFA take and which one?
Engine oil capacity: 6.7 liters. Recommended oil: 5W-30.
Does the Ford FXFA have a timing belt or chain?
Timing drive of the Ford FXFA: double row chain.
Is the Ford FXFA turbocharged?
Yes, the Ford FXFA is turbocharged.
Does the Ford FXFA need valve clearance adjustment?
No, the Ford FXFA has hydraulic lifters, so the valve clearances do not need to be adjusted.
How long does the Ford FXFA last?
The typical lifespan of the Ford FXFA is ~300 000 km with proper maintenance.
What is the fuel consumption of the Ford FXFA?
Ford Transit 2003: city 11.4, highway 8.1, combined 9.7 L/100 km.
What cars was the Ford FXFA installed on?
Ford Transit Mk6 in 2000 - 2006.
What are the common problems of the Ford FXFA?
Even from a small amount of impurities in the fuel, the VP44 high pressure fuel pump drives chips. Dirt from the pump scatters throughout the system and, first of all, clogs all nozzles. All known problems.
