The three-cylinder turbo engine Mercedes M160 was built in Germany from 1998 to 2007 for the first-generation Smart Fortwo and the Smart Roadster and Roadster Coupe. It was first offered with 0.6 liters, and in 2003 the displacement grew to 0.7 liters; output is 45-61 hp, and Brabus versions reached 72 and 101 hp.
Specifications
| Production years | 1998-2007 |
| Displacement, cc | 599 |
| Fuel system | distributed injection |
| Power output, hp | 45 – 61 |
| Torque output, Nm | 70 – 88 |
| Cylinder block | aluminum R3 |
| Block head | aluminum 6v |
| Cylinder bore, mm | 63.5 |
| Piston stroke, mm | 63 |
| Compression ratio | 9.5 |
| Features | SOHC |
| Hydraulic lifters | yes |
| Timing drive | chain |
| Phase regulator | no |
| Turbocharging | Garret GT1238S |
| Recommended engine oil | 0W-40 |
| Engine oil capacity, liter | 2.7 |
| Fuel type | petrol |
| Euro standards | EURO 3 |
| Fuel consumption, L/100 km (for Smart Fortwo 2003) — city — highway — combined |
5.9 4.0 4.7 |
| Engine lifespan, km | ~150 000 |
| Weight, kg | 59 |
The engine was installed on:
- Smart Fortwo 1 (W450) in 1998 – 2007;
- Smart Roadster 1 (W452) in 2002 – 2005.
Disadvantages of the Mercedes M160 engine
- The engine has a modest life, and oil consumption often appears before 100,000 km; if it is ignored for long, the valves burn;
- The timing chain may need attention as early as 50,000-80,000 km;
- The turbocharger and exhaust manifold are not very durable either;
- Do not save on oil, otherwise the crankcase ventilation clogs quickly.
Frequently asked questions about the Mercedes M160
How much power does the Mercedes M160 make?
The Mercedes M160 develops 45 - 61 hp and 70 - 88 Nm of torque.
How much oil does the Mercedes M160 take and which one?
Engine oil capacity: 2.7 liters. Recommended oil: 0W-40.
Does the Mercedes M160 have a timing belt or chain?
The Mercedes M160 uses a timing chain.
Is the Mercedes M160 turbocharged?
Yes, the Mercedes M160 is turbocharged (Garret GT1238S).
Does the Mercedes M160 need valve clearance adjustment?
No, the Mercedes M160 has hydraulic lifters, so the valve clearances do not need to be adjusted.
How long does the Mercedes M160 last?
The typical lifespan of the Mercedes M160 is ~150 000 km with proper maintenance.
What is the fuel consumption of the Mercedes M160?
Smart Fortwo 2003: city 5.9, highway 4.0, combined 4.7 L/100 km.
What cars was the Mercedes M160 installed on?
Smart Fortwo 1 (W450) in 1998 - 2007; Smart Roadster 1 (W452) in 2002 - 2005.
What are the common problems of the Mercedes M160?
The engine has a modest life, and oil consumption often appears before 100,000 km; if it is ignored for long, the valves burn. The timing chain may need attention as early as 50,000-80,000 km. All known problems.
